Our Techniques
Craftsmanship Meets Innovation
Combining traditional textile craftsmanship with modern manufacturing technology to deliver exceptional quality
Frame Loom
Traditional wooden frame looms managed by master tufters to achieve bespoke rugs with complete manual control over pile and pattern.
Hand-guided yarn placement for intricate motifs
Variable pile heights within a single panel
Ideal for limited editions and sampling
Supports blending of wool, viscose, and recycled fibers
Pit Loom
Sunken pit looms maintain perfect warp tension, creating dense flatweaves and dhurries celebrated for strength and longevity.
Balanced warp tension from the recessed seating position
Produces reversible dhurries and kilims
Accommodates heavy yarn counts for longevity
Blends geometric precision with heritage motifs
Table Top Tufting
Compact tabletop tufting frames make it easy to experiment with colors, pile finishes, and sculpted reliefs for custom commissions.
Rapid strike-offs for client approvals
Switch between loop, cut, and carved finishes instantly
Perfect for signage, art rugs, and bespoke lettering
Keeps yarn waste low during prototyping
ICN Tufting
ICN (Intelligent Control Needle) tufting combines CNC guidance with multi-needle heads to sculpt multi-level piles and seamless gradients.
Digitally plotted needle paths for absolute accuracy
Instant color changes through synchronized needle packs
Consistent pile density across hospitality-width goods
Optimized for high-traffic aviation and contract projects
Circular Knitting
High-speed circular knitting machines turn premium yarns into seamless tubes for upholstery backings and technical textiles.
Continuous tubes without seam joins or weak spots
Fine-to-coarse gauges tailored to each application
Engineered ventilation structures regulate airflow
Excellent stretch recovery for snug installations
Embossing
Heat-and-pressure embossing adds dimensional relief and tailored sheen to carpets after tufting.
Custom copper rollers recreate logos and motifs
Controlled depth delivers subtle or bold topography
Enhances light play on viscose and silk blends
Improves resistance to tracking in high-traffic areas
Magic Tufting
Magic Tufting is our signature multi-level carving technique that fuses metallic yarns and ombré dyeing for storytelling pieces.
3D sculpted pile transitions with dramatic relief
Hand-blended metallic and matte yarn combinations
Ombré dye baths for seamless gradients
Ideal for flagship retail and gallery installations
Stitching
Industrial stitching stations finish every rug with reinforced edging, binding, and label applications.
Programmable stitch patterns for any edge profile
Heavy-duty threads resist abrasion and fray
Integrated backing attachment and label sewing
Rigorous inspection ensures squared corners
Quality Process Roadmap
Follow the journey of excellence as each product travels through our meticulous quality assurance process
Material Selection
Production
Quality Control (Inline)
Finishing
Quality Control (Pre-Packaging)
Packaging
Final 3rd Party Inspection
Transportation to Port
Material Selection
Careful selection of the right yarn from trusted suppliers and the most appropriate shade of colour.
Production
Skilled weaving or knitting of yarn, with detailed handwork like tufting, embroidery, and patchwork.
Quality Control (Inline)
Rigorous inline inspections following AQL standards during production to catch any issues early.
Finishing
Specialized finishing processes like embossing, clipping, and adding tassels or motifs to enhance beauty.
Quality Control (Pre-Packaging)
Final quality checks following AQL standards before goods roll out for packaging.
Packaging
Secure packaging into cartons with brand tags and labels as per the planned packing instructions.
Final 3rd Party Inspection
Buyer or third-party inspection before shipment approval and container loading.
Transportation to Port
Centralized dispatch — 5 days to sea port (Mundra) or same-day delivery to dry port.
Experience the journey of quality that makes every product exceptional
Technology & Innovation
At DECOfloor India, we continuously invest in the latest textile manufacturing technology while preserving traditional craftsmanship techniques. This unique combination allows us to produce products that are both authentic and meet modern quality standards.
Modern Machinery
State-of-the-art equipment for precision manufacturing and consistent quality
Skilled Artisans
Experienced craftspeople who bring traditional techniques to life
Quality Testing
Advanced testing facilities ensuring products meet international standards
Sustainable Practices
Eco-friendly processes and materials for responsible manufacturing
Experience Our Craftsmanship
Discover how our techniques and quality processes can benefit your product line
Contact Our Team